A top 5 agricultural product enterprise (annual bulk grain turnover exceeding 200,000 tons) required packaging for 2 core bulk products:
Bulk non-GMO corn (for food processing): 50kg per unit, to be transported to 12 regional processing plants;
Dried kidney beans & black beans (wholesale to chain restaurants/supermarkets): 25kg per unit, with a 6-month storage cycle before distribution.
Their key demands were: 1) 1-ton stackable capacity for warehouse storage; 2) 0 damage rate during cross-provincial truck transportation; 3) 8-month anti-mildew/insect protection for bulk grains.
To address these needs, we customized a heavy-duty 3-piece tinplate can solution with 4 targeted optimizations:
Capacity & structural flexibility: The 3-piece tinplate structure allowed us to adjust dimensions for each product:
Corn cans: 300mm diameter × 600mm height (50kg capacity), reinforced with 0.3mm thick tinplate (1.2x thicker than standard cans);
Bean cans: 250mm diameter × 450mm height (25kg capacity) — both sizes maintain structural stability (stackable up to 12 layers, bearing 1.2 tons of vertical pressure) and avoid deformation during long-distance (1,500km+) truck transportation (tested damage rate <0.01%).
Long-term storage protection: The cans adopted a double-seam airtight design (compliant with FDA 21 CFR 175.300 food hygiene standards) — the internal oxygen residual rate was controlled below 0.5%, and the moisture penetration rate <0.1g/month. This created a dry, oxygen-free environment, effectively preventing bulk corn/beans from mildewing (mold growth rate 0 in 8 months) and insect infestation (no pest activity detected in 12-month storage tests).
Green recyclability: Made of 100% food-grade tinplate (recyclable rate ≥95%), the cans can be collected by the enterprise’s downstream partners (restaurants/supermarkets) and sent to certified recycling facilities — each recycled can reduces 1.2kg of plastic packaging waste, aligning with the enterprise’s "carbon-neutral supply chain" initiative (helping them cut packaging carbon emissions by 18% annually).